Field Assembly

The field assembly consists of the field frame, the pole pieces, and the field coils. The field frame is located along the inner wall of the motor housing. It contains laminated soft steel pole pieces on which the field coils are wound. A coil, consisting of several turns of insulated wire, fits over each pole piece and, together with the pole, constitutes a field pole. Some motors have as few as two poles, others as many as eight.

Brush Assembly

The brush assembly consists of the brushes and their holders. The brushes are usually small blocks of graphitic carbon, since this material has a long service life and also causes minimum wear to the commutator. The holders permit some play in the brushes so they can follow any irregularities in the surface of the commutator and make good contact. Springs hold the brushes firmly against the commutator. A commutator and two types of brushes are shown in Figure 10-283.

End Frame

The end frame is the part of the motor opposite the commutator. Usually, the end frame is designed so that it can be connected to the unit to be driven. The bearing for the drive end is also located in the end frame. Sometimes the end frame is made a part of the unit driven by the motor. When this is done, the bearing on the drive end may be located in any one of a number of places.

Types of DC Motors

There are three basic types of DC motors: (1) series motors, (2) shunt motors, and (3) compound motors. They differ largely in the method in which their field and armature coils are connected.

Series DC Motor

In the series motor, the field windings, consisting of a relatively few turns of heavy wire, are connected in series with the armature winding. Both a diagrammatic and a schematic illustration of a series motor are shown in Figure 10-284. The same current flowing through the field winding also flows through the armature winding. Any increase in current, therefore, strengthens the magnetism of both the field and the armature.

Because of the low resistance in the windings, the series motor is able to draw a large current in starting. This starting current, in passing through both the field and armature windings, produces a high starting torque, which is the series motorís principal advantage.

The speed of a series motor is dependent upon the load. Any change in load is accompanied by a substantial change in speed. A series motor will run at high speed when it has a light load and at low speed with a heavy load. If the load is removed entirely, the motor may operate at such a high speed that the armature will fly apart. If high starting torque is needed under heavy load conditions, series motors have many applications. Series motors are often used in aircraft as engine starters and for raising and lowering landing gears, cowl flaps, and wing flaps.

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