Overvoltage and Field Control Relays

Two other items used with generator control circuits are the overvoltage control and the field control relay.

As its name implies, the overvoltage control protects the system when excessive voltage exists. The overvoltage relay is closed when the generator output reaches 32 volts and completes a circuit to the trip coil of the field control relay. The closing of the field control relay trip circuit opens the shunt field circuit and completes it through a resistor, causing generator voltage to drop; also, the generator switch circuit and the equalizer circuit (multiengine aircraft) are opened. An indicator light circuit is completed, warning that an overvoltage condition exists. A “reset" position of the cockpit switch is used to complete a reset coil circuit in the field control relay, returning the relay to its normal position.

Generator Control Units (GCU)

Basic Functions of a Generator Control Unit

The generator control unit (GCU) is more commonly found on turbine power aircraft. The most basic generator control units perform a number of functions related to the regulation, sensing, and protection of the DC generation system.

Voltage Regulation

The most basic of the GCU functions is that of voltage regulation. Regulation of any kind requires the regulation unit to take a sample of an output and to compare that sample with a controlled reference. If the sample taken falls outside of the limits set by the reference, then the regulation unit must provide an adjustment to the unit generating the output so as to diminish or increase the output levels. In the case of the GCU, the output voltage from a generator is sensed by the GCU and compared to a reference voltage. If there is any difference between the two, the error is usually amplified and then sent back to the field excitation control portion of the circuit. The field excitation control then makes voltage/excitation adjustments in the field winding of the generator in order to bring the output voltage back into required bus tolerances.

Overvoltage Protection

Like the voltage regulation feature of the GCU, the overvoltage protection system compares the sampled voltage to reference voltage. The output of the overvoltage protection circuit is used to open the relay that controls the output for the field excitation. These types of faults can occur for a number of reasons. The most common, however, is the failure of the voltage regulation circuit in the GCU.

Parallel Generator Operations

The paralleling feature of the GCU allows for two or more GCU/generator systems to work in a shared effort to provide current to the aircraft electrical system. Comparing voltages between the equalizer bus and the interpole/compensator voltage, and amplifying the differences accomplishes the control of this system. The difference is then sent to the voltage regulation circuit, where adjustments are then made in the regulation output. These adjustments will continue until all of the busses are equalized in their load sharing.

Over-Excitation Protection

When a GCU in a paralleled system fails, a situation can occur where one of the generators becomes overexcited and tries to carry more than its share of the load, if not all of the loads. When this condition is sensed on the equalizing bus, the faulted generation control system will shut down by receiving a de-excitation signal. This signal is then transmitted to the overvoltage circuit, and then opens the field excitation output circuit.

Differential Voltage

When the GCU allows the logic output to close the generator line contactor, the generator voltage must be within a close tolerance of the load bus. If the output is not within the specified tolerance, then the contactor is not allowed to connect the generator to the bus.

Reverse Current Sensing

If the generator is unable to maintain the required voltage level, it will eventually begin to draw current instead of providing it. In this case, the faulty generator will be seen as a load to the other generators and will need to be removed from the bus. Once the generator is off-line, it will not be permitted to be reconnected to the bus until such time that the generator faults are cleared and the generator is capable of providing a current to the bus. In most cases, the differential voltage circuit and the reverse current sensing circuit are one in the same.

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