|A tap is used to cut threads on the inside of a hole, while
a die is for cutting external threads on round stock. They are made of
hard tempered steel and ground to an exact size. There are four types of
threads that can be cut with standard taps and dies. They are: National
Coarse, National Fine, National Extra Fine, and National Pipe.
Hand taps are usually provided in sets of three taps for each diameter and thread series. Each set contains a taper tap, a plug tap, and a bottoming tap. The taps in a set are identical in diameter and cross section; the only difference is the amount of taper (see figure 12-27).
The taper tap is used to begin the tapping process, because it is tapered back for 6 to 7 threads. This tap cuts a complete thread when it is cutting above the taper. It is the only tap needed when tapping holes that extend through thin sections. The plug tap supplements the taper tap for tapping holes in thick stock.
The bottoming tap is not tapered. It is used to cut full threads to the bottom of a blind hole. Dies may be classified as adjustable round split die, and plain round split die (see figure 12-28). The adjustable split die has an adjusting screw that can be tightened so that the die is spread slightly. By adjusting the die, the diameter and fit of the thread can be controlled. Solid dies, are not adjustable; therefore, a variety of thread fits cannot be obtained with this type. There are many types of wrenches for turning taps, as well as turning dies. The T-handle, the adjustable tap wrench, and the diestock for round split dies shown in figure 12-29 are a few of the more common types. Information on thread sizes, fits, types, etc., is shown in figure 12-30, figure 12-31 and figure 12-32.