VI.A.5. Subpart I--Airplane Performance Operating Limitations.
Subpart I contains airplane performance operating limitations
that apply to all part 121 certificate holders; however, not every
section in subpart I applies to every certificate holder. For
example, §§ 121.175 through 121.187 apply to reciprocating engine-
powered transport category airplanes and §§ 121.189 through 121.197
apply to turbine engine- powered transport category airplanes (with an
exception for certain reciprocating-powered airplanes that have been
converted to turbo-propeller-powered). Sections 121.199 through
121.205 apply to nontransport category airplanes.
In part 121 the term "nontransport category airplane" is
currently used to refer to older airplanes like the Curtis C-46, that
were type certificated before the transport category was established,
i.e., the early 1940's. However, many airplanes type certificated
over the last 20 years used by affected commuters (e.g., commuter
category and SFAR 41 airplanes and predecessor categories), are also
nontransport category. Therefore, the FAA proposed to delete the term
"transport category" throughout subpart I and to include language
where appropriate to except airplanes type certificated before January
1, 1965, that were not certificated in the transport category. This
would have the effect of requiring airplanes type certificated in the
commuter category or a commuter category predecessor to be operated
under the performance operating limitations of §§ 121.175 through
121.197, as applicable.
Comments: ALPA states that all requirements of part 121 subpart I
should be complied with by all turbo-propeller airplanes with a
passenger capacity of 10 or more.
AACA concurs that airplanes with 10-to-19 seats should be
required to comply with all of the proposed modifications (in Table 1
of Notice 95-5) except for part 121 performance and obstruction
clearance and floor proximity lighting. (See later discussion of
floor proximity lighting.)
Jetstream, RAA and ALPA support the overall proposals concerning
the higher level of performance requirements. However, they join with
Commuter Air Technology, Raytheon and an individual to point out that
additional performance data/charts would need to be developed (for
example: accelerate-stop and obstacle clearance data). RAA also
recommends a 2-year time frame instead of the proposed 1- year
performance compliance date.
Jetstream states that Notice 95-5, in conjunction with other
proposed rules and changes, will introduce more weight to the
aircraft. In addition to this, AC 120-27D, Aircraft Weight and
Balance Control, will increase standard average passenger weights used
for calculations. The combined effect is that these aircraft will no
longer be allowed to carry 19 passengers due to reduced payload
capacity. According to the commenter, the combined effect of the
weight changes is about two passengers.
Jetstream and Raytheon comment that current FAA policy should be
revised to allow manufacturers to increase the maximum takeoff weights
for aircraft certificated under SFAR 41. They justify their comments
by stating that the increase in maximum takeoff weight will provide a
mitigation of the additional equipment weights incurred under this
rulemaking.
One commenter states that better weight and balance control by
the FAA is necessary because many operators are flying over maximum
weight.
Fairchild, Jetstream, and AIA propose that the FAA incorporate
the language of § 135.181(a)(2) into § 121.191, which would provide,
in their view, a more conservative approach to one engine inoperative
enroute operations. Jetstream also notes that there is no requirement
for commuter airplanes to show Net En Route Flight Path data in their
AFM's.
One commenter suggests that part 121 be written to specify the
exact performance requirements for nontransport category airplanes to
be included in their performance manuals so there would be no
confusion with other FAA performance requirements.
Fairchild and AIA suggest deleting all references to "transport
category" in §§ 121.189 through 121.197.
FAA Response: Section 121.135(b) requires that the manual
contain methods and procedures for maintaining the aircraft weight and
center of gravity within approved limits. Approved weight and balance
control procedures are the only means for an operator/applicant to
authorize the use of other than known weights for crew, passengers,
baggage, or cargo. The weight and balance control program, including
loading schedules and charts, are approved on operations
specifications by the FAA. This program must be included in the
operator/applicant's policies and procedures manual.
Section 121.189(c)(1) states, for turbine engine powered takeoff
limitations, that "(c) No person operating a turbine engine powered
category airplane certificated after August 29, 1959, may take off
that airplane at a weight greater than that listed in the Airplane
Flight Manual (AFM) at which compliance with the following may be
shown: (1) The accelerate-stop distance must not exceed the length of
the runway plus the length of any stopway."
The FAA agrees that new or additional performance data would need
to be developed for certain airplanes, and that this data would need
to be acceptable to the FAA Aircraft Certification Office and
incorporated into the Airplane Flight Manual (AFM). At the present
time, some AFM's (for Beech 99, certain Metroliners, and the Twin
Otter) do not have accelerate-stop distance data, only accelerate-slow
data. In order for the airplane operator to comply with §
121.189(c)(1), the operators would have to request an AFM supplement
from the airplane manufacturers showing this required data. The FAA
has not required the manufacturers to develop this data. If they have
developed the data, it would still have to be certificated by the FAA
as a revision to the AFM. If the manufacturer does not have
accelerate-stop data, it will have to flight test, simulate, or
analytically prove accelerate-stop distance data to the FAA. This
process could be expensive to the operators who would pay for the
manufacturer's support.
This rulemaking does not require the affected airplanes that are
currently in service or airplanes that will be manufactured under an
existing type certificate to meet the engine-out climb gradient
performance required by part 25. These airplanes will, however, be
required to meet the obstacle clearance limitations of §
121.189(d)(2).
Section 121.189(d)(2) states for turbine engine powered takeoff
limitations, that "(d) No person operating a turbine engine powered
category airplane may take off that airplane at a weight greater than
that listed in the Airplane Flight Manual --(2) In the case of an
airplane certificated after September 30, 1958, that allows a net
takeoff flight path that clears all obstacles either by a height of at
least 35 feet vertically, or by at least 200 feet horizontally within
the airport boundaries and by at least 300 feet horizontally after
passing the boundaries." AFM's for some older airplanes with seating
capacity of 10-to-19 passengers do not have data to show the required
climb gradient or the certification basis to clear obstacles after
takeoff with an engine-out at a specified weight. As one commenter
suggests, additional certification requirements would have to be
identified in part 121 or in a new Appendix to 121 for nontransport
category airplanes, except for the commuter category or SFAR 41, ICAO
Annex 8 airplanes, before these airplanes could comply with
§ 121.189(d)(2) requirements.
As with accelerate-stop data, the FAA agrees that new or
additional performance obstacle clearance data for certain airplanes
would need to be developed, and that this data would need to be
approved by an FAA Aircraft Certification Office and incorporated into
the Aircraft Flight Manual. Raytheon estimates that to provide
obstacle clearance data, testing would have to be done on all Beech 99
models and the price per each airplane for the new performance data
would be $63,000 ($53,000 for the Beech 1300). This cost must be
incurred by the manufacturer and then passed on to all the operators.
The FAA recognizes the significant problems in developing the
necessary performance data for airplanes type certificated under a
wide range of standards over the past 30 years, including part 23 (or
its predecessor, part 3 of the Civil Air Regulations) normal category,
plus additional standards in the form of special conditions, SFAR 23,
SFAR 41C, or part 135, appendix A, or part 23 commuter category.
Development of the additional performance data for airplanes
certificated under older standards may be developed by conducting
actual flight tests, data analysis, or any other methods acceptable to
the Aircraft Certification Office. The FAA believes that the
performance requirements of § 121.189(d)(2), obstacle clearance with
an engine-out after takeoff, contribute to an increased level of
passenger and crew safety.
The FAA also understands that the requirements for accelerate-
stop and obstruction clearance may, in fact, remove certain airplanes
from service in part 121. It may also affect the operational
capability of some operators, depending on the location and height of
obstacles, and may terminate air carrier service to some communities
if airplanes are removed from service.
Because of the difficulty that affected commuters would face in
meeting the part 121 performance operating limitations with their
existing fleet, the FAA has decided to provide delayed compliance for
these requirements. Subpart I has been amended to state different
requirements for aircraft used by affected commuters that were
certificated under different certification standards, as follows:
1. Airplanes certificated under commuter category can meet all of
the airplane performance requirements of part 121 within 15 months of
the publication of the final rule.
2. Airplanes certificated under SFAR 41 or earlier certification
standards will be allowed to continue to comply with the part 135
Subpart I and other airplane performance operating limitations
requirements for 15 years. The FAA anticipates that some of the SFAR
41 airplanes will be able to meet the part 121 requirements within the
15-year period so they have the choice of either continuing to
operate under the performance requirements of part 135 for the 15-year
compliance period or complying with the performance requirements of
part 121 during the 15-year compliance period. Some of the airplanes
certificated under earlier certification standards, such as under part
135, Appendix A, part 23, with special conditions, and SFAR's 23 and
41C, will probably never be able to meet the part 121 standards. For
affected commuters operating these airplanes, the 15-year period
allows the operators sufficient time to plan for and obtain
replacement airplanes or to modify them.
Although the FAA encourages affected commuters to comply with the
performance operating requirements earlier than 15 years after
publication of the final rule, it is allowing that length of time to
ensure that there will be an adequate supply of replacement airplanes
available for purchase. The current rate of production of new
commuter category airplanes is approximately 30 per year. But most
importantly, if the FAA were to impose a shorter compliance period and
affected commuters were not able to obtain new airplanes from
manufacturers, they might replace their equipment with airplanes
configured for fewer than 10 passengers. This airplane group is not
covered by this rulemaking and has a higher accident rate than the 10-
19 passenger airplanes. Therefore, an unintended effect of this rule
could be an increase in the accident rate.
In response to Jet Stream's comment, current FAA policy prohibits
revisions to airplanes certificated under SFAR 41 that would increase
the maximum weight or the number of passengers. This SFAR was
terminated on September 13, 1983.
While the FAA understands that some of the older airplanes (i.e.,
normal category predecessors of commuter category airplanes) may not
be able to meet certain performance requirements, the FAA has
determined that some performance requirements, such as the maintaining
of an altitude with an engine-out, are important safety enhancements
that provide for a higher level of safety. This level of safety
required in part 121 should be available to all passengers flown on
carriers operating under part 121.
Section 121.191 requires that the AFM show a one-engine
inoperative net en route flight path which would provide a positive
slope at an altitude of at least 1,000 feet above the terrain (2,000
feet in mountainous terrain) within 5 statute miles of the intended
track. Section 121.191 also provides for a net flight path that would
allow continued flight from the cruising altitude to an airport
clearing all terrain and obstructions. Section 135.181(a)(2) requires
airplanes to maintain a 50 feet per minute rate of climb when
operating at the MEAs or 5,000 feet MSL whichever is higher. It does
not provide for the continuation of the flight below the MEA.
Section 121.191 has continuously provided for safe engine out en
route operations while allowing some flexibility. The flexibility
allows the certificate holder to calculate maximum weights for
maintaining a constant engine out altitude, a continuous flight path
drift down to an airport when an altitude cannot be maintained, and
provides off airways direct routing engine out performance
requirements. The FAA understands that net en route flight path data
must be provided by the manufacturer; however, the FAA believes that
part 121 air carriers deserve the additional flexibility of § 121.191
and that commuters adopting the § 121.191 requirements may gain a
flexible benefit with a continued higher level of safety.
In response to comments, the FAA points out that Notice 95-5
proposed to remove the words "transport category" wherever they appear
in subpart I.
In reviewing part 121 to resolve comments, the FAA noted that
several formulas are printed incorrectly. In the rate of climb
formula for reciprocating engine powered transport category airplanes
certificated under parts other than part 4a of the Civil Air
Regulations (CAR), the parentheses are misplaced. This formula has
been printed correctly in the corresponding part 135 section of §
135.371(a) and (c)(1). Also, in the rate-of-climb formula for
transport category airplanes certificated under CAR 4a [§ 121.181(a)
and (c)(1) and § 121.183(a)(2) and (c)(1)] it is not clear as printed
that the subscript So is to be squared. Appropriate corrections are
made to both formulas.