Early in the climb out ATC informed the crew that their
aircraft had left debris on the runway. The flight crew
was later advised by the cabin crew that panels were
missing from the engines. As the fan cowl doors detached
they caused secondary damage to the airframe and
aircraft systems. The symptoms seen by the flight crew
included: engine thrust control degradation, the loss of
the yellow hydraulic system, and a significant fuel
leak. After the loss of the yellow hydraulic system the
crew declared a PAN, with the intention of returning to
Heathrow once they had fully assessed the situation. ATC
provided radar vectors for the ILS to Runway 27R.
During the approach to land, an external fire developed
on the right engine. An engine fire warning on the
flight deck prompted the crew to declare a MAYDAY.
Although both engine fire extinguisher bottles were
discharged and the right engine was shut down, the fire
was not completely extinguished. The left engine
continued to perform normally throughout the flight. The
aircraft landed safely and was brought to a stop on
Runway 27R at Heathrow. The airport fire service
attended and quickly extinguished a small fire on the
right engine. The passengers and crew evacuated via the
escape slides on the left side of the aircraft, without
injury.
Examination of the aircraft revealed that the inboard
and outboard fan cowl doors from both engines had
detached. Remnants of the doors were recovered from
Runway 27L. The detached fan cowl doors had struck and
damaged the inboard leading edge slats, left and right
fuselage skin close to the wing roots, over wing
fairings, inboard flaps and left belly fairing. In
addition, the right engine outboard fan cowl had struck
the right wing leading edge at the outboard end of Slat
3, damaging this slat and the inboard end of Slat 4. The
outboard flap track fairing on the right wing was
punctured and the left horizontal stabilizer leading
edge and lower skin were damaged. Debris had also struck
the left main landing gear, damaging the leading edge of
the landing gear door and a hydraulic brake pipe.
The right main landing gear outer tire was damaged
during the landing and had fully deflated. The right
engine was extensively fire damaged. The damage was
concentrated in the left and right thrust reverser ‘C’
ducts and common nozzle assembly. A low pressure fuel
pipe was punctured by the remnant of the inboard fan
cowl that remained attached to engine. The source of
ignition that led to the in-flight fire is still under
investigation.
The engine fan cowling is composed of two semi-circular
composite fan cowl doors. The doors are fastened by four
latches attached to the lower edge of the right door.
Each latch operates a hook that engages with an eye bolt
on the lower edge of the left door. Due to the low
ground clearance of the nacelle, fastening the fan cowl
door latches usually requires maintenance personnel to
lie on the ground to access the latches. The fan cowl
door latches are difficult to see unless crouched down
so that the bottom of the engine is clearly visible.
The fan cowl doors can be propped open by two stays
mounted on the inside of each door, to allow access for
servicing. When the doors are lowered from the propped
open position, a ‘hold open’ device on the bottom of the
fixed engine inlet cowl prevents the fan cowl doors from
closing fully under gravity. In this condition the fan
cowl doors stand slightly proud of the nacelle to
provide a visual cue that the doors are not latched.
AAIB Safety Recommended Airbus formally notifies
operators of A320-family aircraft of the fan cowl door
loss event on A319 G-EUOE on May 24, 2013, and
reiterates the importance of verifying that the fan cowl
doors are latched prior to flight by visually checking
the position of the latches.
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